At Progressive Welding Solutions, welding is more than sparks and steel — it’s precision, systems, and continuous improvement. Our blog delivers practical insights, real-world techniques, and tools for welders and fabricators at every level, helping you build smarter, safer, and with confidence.

How to Center an I-Beam on a Base Plate | Structural Fabrication Guide

In this guide, you’ll learn how to properly center a W8x10 I-beam column on a 10" × 10" × 1/2" base plate using professional layout methods, controlled tack sequencing, and structural welding principles. This is the correct fabrication process used to ensure symmetrical load transfer before full welding begins.

If a structural column is even slightly off-center on its base plate, the entire load path shifts. Anchor bolts carry uneven stress. Concrete bearing pressure becomes unbalanced. Over time, what started as a minor layout error can become visible lean, cracked concrete, or long-term structural weakness.

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Oxyfuel Cutting Tip: Always Set Your Pressure by the Chart

When it comes to oxyfuel cutting, one of the most common rookie mistakes is guessing gas pressure.

You might be tempted to crank up the regulator “just enough” or rely on what “feels right.” But here’s the truth:

> Eyeballing pressure leads to poor cuts, wasted gas, and dangerous outcomes.

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How to Set Up a Fabrication Shop from Scratch: A Step-by-Step Guide for Welders

Most fabrication shops don’t struggle because of skill.
They struggle because the shop itself was never designed to support production.

A successful fabrication shop is not a collection of machines — it’s a system.
Power, air, layout, safety, workflow, and planning all work together or against you.

This guide shows how to set up a fabrication shop from scratch the right way, using real-world fabrication logic, not theory.

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How to Cut Rebar Safely in Tight Spaces (Without Ruining the Concrete)

Few things are more frustrating during an installation than discovering rebar right where your faucet, sink, or fixture needs to go. Rebar is designed to reinforce concrete, but when it’s poorly positioned or sitting in a critical spot, it can bring your entire project to a halt.

This exact challenge recently came up during a consulting call with The Fix It Dudes in St. Lucia. They were working on a professional installation when rebar blocked the space needed for fittings. They reached out to Progressive Welding Solutions (PWS) for guidance, and we walked through the process of cutting the steel safely without damaging the concrete.

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PWS App Suite

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